energy saving in production
Energy efficient extraction systems
In industry, targeted measures can save energy and resources and increase productivity. As a manufacturer of extraction systems, we fully exploit the potential of our systems to offer you a sustainable and economical solution.
Extraction systems from ABSAUGWERK means little resistance and maximum efficiency.
FILTER TOWER
Wet separator
FUME FILTER
DEDUSTER
Energy efficiency means using available energies in a way that conserves resources precisely enough to achieve the desired benefits. An extraction system is energy-efficient if it delivers the required extraction power using as little electricity as possible. But it also means using as little heating and cooling energy as possible to temper the building. Overall, the less energy needed to achieve the required output, the higher the energy efficiency and cost-effectiveness.
It is still common practice to value investment projects in ventilation systems, such as extraction systems, filter systems and ventilation systems, primarily on the basis of acquisition costs. With this approach, only the immediately visible investment costs are considered, but the ongoing operating costs remain hidden. We continuously optimize our units and ensure long filter service lives, minimal power and water consumption, few service calls, heat recovery, automatic performance adjustment and much more
Customized extraction solutions
Off-the-shelf extraction systems are usually oversized or undersized. This has a negative effect on performance or energy consumption. As a developer and manufacturer for extraction systems, we offer complete solutions including collection, discharge, pipe system and other equipment. In this way, synergies of the individual components are exploited, air resistance is minimized across the board, and thus more extraction power is achieved with less kW.
Energy saving in production
There are many ways to save energy in production halls: Lighting, heat supply, electrical drives. A decisive part of this, contributes the right ventilation technology. The following parameters must be considered for energy-saving extraction.
System design
- Correct dimensioning
- Little air resistance
- Flexible construction
- Optimally designed pipe system
- ATEX and fire protection measures
Filter system
- Durable quality filters
- Cleanable metal mesh filters
- Regular Jet-Pulse filter cleaning
- Filter protection through Precoat unit
- High volume post-filter
Control & drive
- Energy-saving EC and AC fans
- Automatic power adjustment
- Airflow control
- Automatic extinguishing device
Recirculation mode
- More energy-saving than exhaust air mode
- Less piping required
- Less maintenance/cleaning required
- Preservation of heat in the air
Heat recovery
- Summer/winter switchover
- Recycling of the exhaust air heat
- Temperature controlled fresh air function
- 70% heating cost saving
- Government financing options
Resource conservation
- Water savings up to 5,200 L/year through recovery
- Recovery of the separated media
How can I produce more sustainably?
Sustainable management and production is becoming increasingly important, regardless of the industry. Sustainability does not stop at environmental protection and cost efficiency. Health and safety also play a major role. A physically healthy production worker will remain efficient for a long time, will be motivated and the quality of his work will increase.
Energy
saving
Reduce heating and
electricity demand
Save
resources
Waste
less water
Save
toads
Reduce
operating costs
Stay
healthy
Less pollutants =
Less cases of illness
Precaution
instead of aftercare
Regular
Cleaning & maintenance
Reduce
waste
Recycle
materials
Work
safely
Set up
EX and fire protection
Precision and
high quality
Extend
product life
A sustainable investment
Resistant design and use of robust materials, as well as improvement of serviceability and reparability, result in a long service life of our extraction systems.
Premium filter protection
The filters are automatically and continuously dusted with a so-called precoating agent (e.g. slaked lime). This prevents the filter lamellae from sticking together and significantly increases the filter service life.
Filter cleaning and change
Added filters provide increased resistance to airflow and unnecessarily high energy consumption. The Jet-Pulse filter cleaning system automatically blows the dust off the filters with compressed air.
Pre-separator
These system components serve as spark traps or to separate large amounts of dust and chips before they reach the filter unit. They protect the filters and the air resistance in the plant remains constantly low.
Retrofit
Retrofitting and modernizing with new, up-to-date technology can often make a lot of sense. Our extraction systems are modular. We make sure that individual parts can be replaced and mechanics repaired.
Sustainable materials
We use materials that extend the technical life. This means that fewer products have to be reproduced, which in turn saves energy and materials.
All services directly from the manufacturer
As a competent partner, we support you throughout the entire product cycle. From the initial consultation to the planning and implementation of the systems. And that’s not all. Even though our systems require very little cleaning and maintenance, they still need to be checked from time to time. With us you can expect a comprehensive maintenance and spare parts service. Via third-party maintenance, we can even access your systems worldwide and provide immediate support if required.
Honest & competent advice
Together we will find the optimal extraction solution for your application – economical and future-proof.
Cleaning & maintenance
To guarantee optimal operation and constant performance, we maintain our own and third-party extraction systems. In this way, deviations can be detected at an early stage and rectified cost-effectively.
Spare parts service
We can provide you with the right wear and spare parts to keep your system running for as long as possible.